Expert Flat Roof Repair in Palm Beach County - TPO, EPDM, PVC & Modified Bitumen Specialists
Commercial and residential flat roof repairs require specialized equipment and expertise most roofers don’t have. MM Roof Repair uses hot-air welding for TPO/PVC, proper primers for EPDM, and thermal imaging to identify hidden moisture—solving ponding water, seam failures, and membrane deterioration permanently.
24/7 Emergency Roof Repair
Not an emergency? Schedule your FREE
Roof Inspection/Estimate Today!
Flat Roof Repair Specialists for Palm Beach County
Flat roofs on commercial buildings and modern residential properties throughout Palm Beach County face unique challenges that most roofing contractors don't understand. Ponding water, membrane deterioration, and seam failures require specialized expertise—not the same skills used for sloped tile or shingle roofs.
Mike McGilvary Roofing has specialized in flat roof repair and maintenance for commercial properties, warehouses, retail centers, and residential flat roofing systems since 1974. We work exclusively with TPO, EPDM, PVC membranes, modified bitumen, and built-up roofing (BUR)—understanding that each system has unique repair requirements and common failure modes accelerated by South Florida's intense UV exposure, thermal cycling, and hurricane-force winds.
⚠️ Why Most Flat Roof "Repairs" Fail Within 2 Years
Too many roofing companies patch the leak location without addressing the underlying cause—ponding water, improper drainage, or membrane incompatibility. The patch looks good for 6-12 months, then fails because the problem that caused the original leak still exists. We use thermal imaging to identify hidden moisture, laser levels to document drainage problems, and proper materials matched to your specific membrane type—solving the root cause, not just covering symptoms.
Common Flat Roof Problems in Palm Beach County
Ponding Water (The #1 Killer)
Water that remains on your flat roof for more than 48 hours after rainfall accelerates membrane deterioration, weakens adhesive bonds, and promotes biological growth. Palm Beach County's frequent afternoon storms combined with inadequate drainage creates ideal conditions for ponding.
Our laser level surveys identify exactly where water accumulates and why—building settlement, inadequate roof slope, clogged drains, or HVAC equipment creating low spots. We provide permanent solutions from drain modifications ($1,500-$4,000) to tapered insulation systems ($6,000-$25,000) rather than temporary patches that fail within 1-3 years.
UV Membrane Deterioration
South Florida's intense ultraviolet radiation (320+ sunny days annually) breaks down membrane polymers faster than anywhere else in the continental U.S. TPO and PVC membranes lose plasticizers, EPDM rubber loses elasticity, and modified bitumen surfaces deteriorate—all accelerated by our subtropical sun exposure.
Warning signs include surface chalking, membrane shrinkage pulling away from perimeters, small cracks becoming larger splits, and blistering where membrane separates from substrate. We use destructive testing to assess remaining membrane life and recommend targeted repairs or restoration based on actual condition.
Seam and Flashing Failures
Seams where membrane sheets join together and flashings where the roof meets walls, penetrations, or equipment are the weakest points in any flat roof system. Thermal cycling causes expansion and contraction that stresses these connections.
We maintain specialized equipment for each membrane type: hot-air welding stations for TPO/PVC repairs, proper primers and tapes for EPDM systems, and torch-applied materials for modified bitumen. Generic "roof cement" patches fail quickly—proper repairs require material-specific techniques that create permanent bonds lasting 10-15+ years.
Wind Uplift and Storm Damage
Unlike sloped roofs where wind flows over shingles, flat roofs experience direct uplift forces during tropical storms and hurricanes. Wind peels membranes away from substrates, lifts perimeter edge metal, and causes membrane corners to peel back.
Post-storm inspections are critical for identifying loose or "billowing" membrane sections, inadequate fastener patterns in mechanically-attached systems, and ballast stone displacement on ballasted EPDM roofs. Emergency tarping prevents further damage while we schedule permanent repairs meeting current wind uplift standards.
Flat Roof Membrane Repair Specialists
We repair all flat roofing membrane types installed in Palm Beach County commercial and residential buildings. Each system requires specific techniques, materials, and equipment:
- TPO membrane repair - Hot-air welding for permanent seam repairs
- EPDM rubber roofing - Proper primers and tapes for lasting adhesion
- PVC membrane systems - Heat welding with 1000°F+ equipment
- Modified bitumen - Torch-applied patches matching SBS or APP materials
- Built-up roofing (BUR) - Hot asphalt application and felt reconstruction
- Ponding water solutions - Drainage engineering and tapered insulation
- Emergency leak response - 60-minute arrival for commercial properties
Schedule Free Flat Roof Inspection
Thermal imaging identifies hidden leaks and moisture damage.
Flat Roof Membrane Repair Solutions by System Type
Each flat roofing system has unique characteristics and repair requirements. Using the wrong materials or techniques guarantees premature failure:
TPO Membrane Repairs
Common on 60% of new commercial flat roofs. White reflective TPO reduces cooling costs but requires hot-air welding for proper repairs. Common problems include heat-welded seam separation, membrane shrinkage, punctures from foot traffic, and UV degradation causing chalking.
We use professional welding equipment creating permanent repairs as strong as original membrane—not tape or adhesive patches that fail in Florida heat within 1-2 years.
EPDM Rubber Roofing
Proven 50+ year track record. Black EPDM provides exceptional durability and puncture resistance. Typical problems include seam tape failure in Florida thermal cycling, plasticizer loss causing brittleness, and ponding water deterioration.
EPDM repairs require meticulous surface preparation—cleaning, primer application, and using compatible materials from major manufacturers. We stock EPDM materials ensuring chemical compatibility with existing membranes.
PVC Membrane Systems
Premium flat roofing with exceptional chemical resistance. PVC offers superior durability for restaurants (grease-resistant), medical facilities, and industrial buildings. Problems include plasticizer migration over 15-20+ years and seam tape failure on older installations.
We use 1000°F+ hot-air welding stations creating factory-quality seam repairs. For aged PVC showing widespread brittleness, we recommend coating systems extending roof life 10-15 years at a fraction of replacement cost.
Modified Bitumen
Hybrid system combining built-up roofing durability with modern membranes. Modified bitumen uses asphalt modified with rubber (SBS) or plastic (APP) polymers. Common on older commercial buildings and popular for residential flat roofs due to superior puncture resistance.
Florida challenges include granule loss, blister formation from trapped moisture, seam splitting, and alligatoring. Small punctures receive torch-applied patches. For widespread deterioration, we apply specialized restoration coatings extending roof life 7-12 years.
Built-Up Roofing (BUR)
Traditional multi-ply flat roofing still on thousands of Palm Beach County buildings. BUR consists of alternating layers of roofing felt and hot asphalt topped with gravel or granulated cap sheet.
Common problems include aggregate displacement exposing felt layers, felt layer delamination, and flashing deterioration in salt air. We maintain hot asphalt application equipment for proper BUR repairs—cold-applied mastics fail quickly in Florida heat.
Ponding Water Solutions
The leading cause of flat roof failure. Standing water remaining 48+ hours after rainfall accelerates any membrane deterioration. Florida's UV exposure combined with standing water creates a magnifying glass effect—water heats to 110-120°F accelerating membrane breakdown.
Solutions range from drain modifications ($1,500-$4,000) for minor ponding to tapered insulation systems ($6,000-$25,000) for moderate issues. Our laser level surveys identify exactly where water accumulates and engineering solutions that eliminate ponding permanently.
Specialized Flat Roof Services
We offer comprehensive flat roof repair, maintenance, and restoration services for commercial and residential properties:
Our Flat Roof Repair Process
Flat roof repairs require systematic approaches addressing immediate leaks and underlying problems causing failures:
Emergency Response & Damage Control
For active leaks affecting business operations or causing interior damage, we provide emergency response within 60 minutes for commercial properties in Palm Beach County. Emergency service includes professional tarping systems, temporary patches for small leaks, water diversion preventing interior damage spread, and thermal imaging pinpointing leak entry points.
Comprehensive Roof Assessment
Complete flat roof evaluation including membrane condition survey with visual inspection and test cuts, seam integrity testing on all accessible seams, drainage analysis with laser level surveys verifying slope, thermal imaging identifying moisture trapped beneath membrane, and building code compliance review for fire rating, wind uplift, and proper ventilation requirements.
Detailed Repair Proposals with Options
Written estimates with multiple repair options from minimum emergency repairs to comprehensive section repairs, full restoration with coating systems, or complete replacement when repair costs approach 40-50% of replacement cost. Each proposal includes material specifications, warranty information, project timeline, and payment options.
Expert Repair Execution
Scheduled to minimize business disruption and coordinated around weather forecasts ensuring proper installation conditions. Membrane repairs include removing damaged sections to sound material, substrate cleaning and drying to manufacturer specifications, new membrane installed using proper adhesives or welding techniques, and all seams tested for watertight integrity.
Documentation & Maintenance Planning
Comprehensive documentation package including before/after photos, thermal imaging reports documenting moisture elimination, material specifications and warranty information, and itemized invoice for insurance submission. We provide maintenance recommendations including semi-annual inspection schedules and emergency contact procedures.
Ponding Water Solutions: Cost vs. Severity Matrix
Ponding water correction costs depend on severity and underlying cause. Here's what different solutions typically cost:
| Ponding Severity | Solution Approach | Typical Cost Range | Expected Results |
|---|---|---|---|
| Minor Ponding (1-3 small areas) |
Drain modification or additional drains/scuppers | $1,500 - $4,000 | Eliminates ponding; extends roof life 10+ years |
| Moderate Ponding (Multiple areas, 1-2" depth) |
Tapered insulation system in ponding zones | $6,000 - $15,000 | Creates positive drainage; adds insulation R-value |
| Severe Ponding (Widespread, 2-4"+ depth) |
Structural reinforcement + full tapered insulation | $18,000 - $45,000+ | Corrects structural issues; eliminates all ponding |
| Design Flaw (Entire roof slopes wrong) |
Full replacement with engineered tapered system | $35,000 - $100,000+ | Permanent solution; 15-20 year warranty |
Why early intervention matters: A $3,500 tapered insulation retrofit preventing ponding water saves $22,000+ in emergency membrane section replacement, insulation and decking replacement, interior ceiling repairs, and business interruption costs.
Flat Roof Repair Across Palm Beach County
From our Lake Worth base, we provide flat roof repair services to commercial buildings, warehouses, retail centers, and residential properties throughout Palm Beach County with response times of 10-60 minutes depending on your location and emergency status.
Cities We Serve:
Commercial Flat Roof Expertise
Most flat roofs in Palm Beach County are on commercial buildings—warehouses, retail centers, office buildings, medical facilities, and industrial properties. Commercial property managers need contractors who understand that every hour of business disruption costs money.
We provide dedicated account management for commercial property portfolios, maintain your complete service history for seamless ongoing support, and deliver detailed documentation meeting ownership and insurance requirements.
Residential Flat Roof Services
Modern residential architecture in Boca Raton, Delray Beach, and throughout Palm Beach County increasingly features flat or low-slope roof designs. Residential flat roofs present different challenges—homeowners have higher aesthetic expectations and stricter insurance requirements.
Common residential problems include parapet wall leaks, rooftop deck drainage complications, skylight flashing failures, and interior drain blockages. We provide solutions that protect your investment and preserve your home's modern aesthetic.
Why MM Roof Repair for Your Flat Roof Repairs
🔧 Specialized Equipment & Materials
We maintain dedicated flat roofing equipment: hot-air welding stations for TPO/PVC membrane repairs, specialized seam testing tools, large-format thermal imaging cameras for moisture detection, and proper fall protection systems. Our material inventory includes membrane types from all major manufacturers—ensuring chemical compatibility.
📋 55+ Years Florida Expertise
Since 1974, we've repaired thousands of flat roofs facing Palm Beach County's unique challenges: intense UV exposure, thermal cycling stress, hurricane wind uplift, and subtropical humidity accelerating membrane deterioration. We understand Florida Building Code requirements and insurance company standards.
👔 Commercial Property Manager Support
We understand commercial property managers need accurate budget estimates for reserve planning, minimal business disruption during repairs, detailed documentation for ownership and insurance, and reliable emergency response. Our commercial division provides dedicated account management.
✅ Licensed, Insured & Proven
Florida Licensed Contractor CCC1331721 (continuously active since 1974), BBB A+ Accredited Business, BuildZoom Score 103/100 (top 10% of Florida contractors), comprehensive liability and workers' compensation insurance, and NRCA professional membership.
Our Flat Roof Repair Guarantee
Every flat roof repair includes:
- 2-Year Workmanship Warranty: All labor and installation covered for 24 months
- Thermal Imaging Verification: Post-repair moisture scan confirms complete leak elimination
- Material Manufacturer Warranties: Properly registered to ensure coverage for defective products
- Comprehensive Documentation: Before/after photos, material specs, maintenance recommendations
- Transparent Pricing: Detailed written estimates with no hidden fees
- Emergency Response: If a repaired area fails within warranty, no additional travel fees
Flat Roof Repair FAQs: Palm Beach County Property Owners
How much do flat roof repairs cost in Palm Beach County?
Flat roof repair costs vary dramatically based on problem type: Minor membrane patches and seam repairs run $500-$1,500 for small areas. Ponding water correction with drain modifications costs $1,500-$4,000, while tapered insulation systems to eliminate widespread ponding range from $6,000-$25,000. Section replacements (200-500 square feet including membrane, insulation, and substrate repairs) typically cost $3,500-$8,500. Emergency leak repairs with temporary weatherproofing start around $850-$2,000 depending on severity and time of day. Full flat roof restoration with coating systems runs $3.50-$6.00 per square foot installed. The most cost-effective approach is addressing multiple minor problems during a single service visit rather than paying separate trip charges for each small repair.
How long do flat roof repairs last in Florida's climate?
Properly executed flat roof repairs using correct materials and techniques should last 10-15+ years if the underlying membrane is in good condition and proper maintenance is performed. However, repair longevity depends on several factors: patch repairs on actively ponding areas fail within 1-3 years because the underlying drainage problem isn't addressed; seam repairs using incompatible materials or poor welding techniques may fail within 2-5 years; and repairs on severely aged membranes (20+ years old) provide shorter service life because the surrounding membrane continues deteriorating. Our repair approach prioritizes long-term solutions—we identify and correct the underlying cause, not just patch the leak location.
Can ponding water on a flat roof be fixed without replacing the entire roof?
Yes—in most cases, ponding water can be corrected without full roof replacement through targeted interventions: Adding or relocating drains solves problems caused by inadequate drainage capacity ($1,500-$4,000 per drain). Installing tapered insulation systems in ponding zones creates positive slope toward drains ($8-$15 per square foot for affected areas only). Structural reinforcement eliminates deflection-caused low spots in severe cases. The key is accurate diagnosis—our laser level surveys and after-rain inspections identify exactly where water accumulates and why. Small ponding areas affecting 5-10% of the roof rarely justify complete replacement. However, if the entire roof slopes incorrectly or widespread structural settlement creates multiple ponding zones across 40%+ of the roof surface, replacement with a properly engineered tapered system may be the only permanent solution.
What's the difference between TPO and EPDM flat roofing for repairs?
TPO (white thermoplastic membrane) and EPDM (black rubber membrane) are the two most common single-ply flat roofing systems, and they require completely different repair approaches: TPO repairs use heat welding—we use hot-air welding equipment to melt TPO patch material and existing membrane together, creating permanent chemical bonds. Properly welded TPO repairs are as strong as the original membrane. EPDM repairs use adhesive bonding—special primers and tapes or liquid adhesives create mechanical bonds rather than chemical welds. EPDM repairs are more forgiving in humid conditions but require meticulous surface preparation. You cannot repair TPO with EPDM materials or vice versa—the chemistries are incompatible. Unfortunately, some contractors use generic "roof cement" on TPO membranes. These repairs fail quickly because nothing adheres permanently to TPO without heat welding.
Do you offer flat roof maintenance programs for commercial properties?
Yes—our flat roof maintenance programs provide the most cost-effective approach for commercial property managers. Annual program cost ranges from $1,200-$2,500 for buildings up to 10,000 square feet, scaling based on roof size and complexity. Programs include semi-annual inspections (after summer and hurricane season) with complete roof documentation, drain cleaning and minor debris removal, small repairs up to $500 per visit included (punctures, minor seam reinforcement, vegetation removal), thermal imaging moisture detection to identify problems before they cause interior leaks, priority emergency response with guaranteed 60-minute arrival times, and detailed inspection reports. Most commercial property owners recover the annual program cost through avoided emergency repairs within 2-3 years.
How quickly can you respond to emergency flat roof leaks?
We provide 24/7 emergency response for flat roof leaks throughout Palm Beach County: Commercial properties receive 60-minute guaranteed response during business hours for maintenance program clients, and 2-hour response for non-program clients. After-hours, weekend, and holiday emergency service is available with 2-4 hour typical response times depending on location. Residential flat roof emergencies receive same-day response during business hours and next-morning service for after-hours calls (unless actively leaking into occupied living spaces, which receives immediate response). Emergency service focuses on immediate damage control—professional tarping, temporary patching, water extraction coordination, and interior protection.
Can a flat roof be repaired, or does it always need replacement?
Most flat roofs can be repaired rather than replaced, especially when problems are caught early through regular inspections. Good candidates for repair include roofs with localized damage affecting less than 20% of total area, membranes showing minor seam failures or localized deterioration while the bulk remains sound, systems with ponding water problems where drainage corrections solve the underlying issue, and roofs in the first 60-70% of their expected lifespan. Replacement typically makes better economic sense when the roof has reached or exceeded its design life and shows widespread deterioration, more than 30-40% of the roof surface requires repairs (repair costs approach replacement costs), thermal imaging reveals extensive moisture in insulation layers beneath the membrane, or the substrate shows structural deterioration requiring complete reconstruction.
Get Your Flat Roof Problem Solved Right—The First Time
Whether you need emergency leak repairs, ponding water solutions, comprehensive membrane restoration, or preventive maintenance programs for commercial properties—we provide flat roofing expertise backed by 55+ years serving Palm Beach County.
☎ Call (561) 856-5060 Schedule Free Flat Roof InspectionServing all Palm Beach County • 24/7 Emergency Service • TPO/EPDM/PVC/Modified Bitumen Specialists • Licensed CCC1331721